General:
Original "Kit" purchased from Bushby Aircraft September, 1983.
Serial # M-II-1209
Firewall forward except for engine mount from [my wind damaged]
1965 Piper Twin Comanche
Features, modifications and deviations from plans:
T-18 canopy, roll bar originally 2, now 6 inches aft of plans location
C-150 seats (recovered in light gray leather) on Cessna seat
tracks with fore and aft limit locks
Tailcone baggage compartment (Sta. 114 to 138)
Upholstered armrests, carpeted interior
Flap control of July 1980 newsletter design
Control stick assembly made from rectangular tubing (as in Feb.
1980 newsletter)
Wet wings, 18 gallons each (plus 25 gallon main tank) Total fuel
= 61 gallons
Sky Sports capacitance fuel quantity system
(Reads entire wet wing fuel quantity very accurately)
Fuel selector system to transfer wing fuel to main tank or pump
directly to engine
Redesigned instrument panel layout, two inches aft of plans location
Dennis Ashby (Comanche) glareshield with integral lighting
Garmin GNS 430 TSO GPS-Com-Nav / GI-106A GPS / Nav indicator with glideslope
Narco MK-12D TSO with GS, ID 825 TSO Nav indicator
King KN-62A TSO DME
King KT-76A TSO Transponder
AmeriKing AK350 altitude encoder
S-Tec 30 autopilot with altitude hold, heading select, VOR / LOC and GPS tracking
Piper Marker beacons
PM-2000 stereo intercom
Stereo CD player (installed on Sta. 114.75 bulkhead)
AstroTech LC-2 digital chronometer
Avionics bus circuit breaker / master switch
Glasair control stick grips with push-to-talk switches
Piper external power plug
Heated Piper pitot / static probe
Piper True Airspeed indicator - remasked with Mustang II speeds
in knots
Piper Twin Comanche cowling (highly modified) with cowl flap
Oil cooler cowl flap
Piper Arrow power quadrant
Lycoming IO-320-B1A (160 HP) engine,
50 SMOH with new cylinders by Mattituck
The following ideas from Kent Paser's excellent book Speed with Economy :
Engine cooling plenum chamber
Crossover exhaust heat shield
Exhaust wrapping
Removable wing tie down rings
Nav antenna installed inside canopy
Wing to fuselage fairings
Gear leg and brake fairings
Tach, MP, Fuel flow, EGT, CHT, OP, Oil temp, Volts, Amps
Hartzell HC-E2YL-2 (72") constant speed propeller (from Twin
Comanche)
Modified Hoerner style wing tips with strobe and nav light units
Landing and taxi lights (rectangular automotive Halogen bulbs
-GE H4701)
Cleveland "super heavy duty" 5.00 X 5 magnesium brakes and wheels
DuPont VariPrime self-etching primer
DuPont Prime-N-Seal primer sealer
DuPont Imron Polyurethane Enamel paint - White
DuPont ChromaLusion "Absolute Purpleen" stripes and Chameleon
(appears to change color depending on light angle and viewing
angle)
Mountain High Oxygen XCP 415 oxygen system
Building hours:
Year Total
1983 175
175
1984 213
388
1985 63
451
1986-1989 0
451 (Project in St. Croix )
1990 104
555
1991 67
622
1992 34
656
1993 217
863
1994 511
1374
1995 424
1798
1996 615
2413
1997 573
2986
1998 516
3502
Estimated modification hours since first flight: 1500
Flight Manual:
Pilot's Handbook and Owner's Manual (p/n 13-16410 from Aircraft Spruce)
Sections modified with Microsoft Word: Limitations, Systems, Procedures.
A Minimum Equipment List chapter was added. See Flight Manual
web page.
Selected Systems Descriptions:
The following are some edited sections from the Systems Description
chapter of the Flight Manual.
FUEL SYSTEM
The fuel system consists of three tanks - one in each wing plus
a main tank forward of
Fuel Tanks and Vent System
The leading edge of each outboard wing section is a sealed fuel
tank with a capacity of
Fuel Selection
The fuel selector panel is schematically arranged to show how
the tanks, selector
Selection of "DIRECT TO ENGINE" may be desired in the event of
transfer pump failure, a
Fuel Quantity Indicating System, Transfer Pump
The fuel quantity in each tank is accurately measured with electronic
capacitance type
The quantity of each wing tank is measured by a probe in a vented
standpipe near each
Electrical power is supplied by a 12 volt, direct current system.
The system includes a
A dual volt / amp meter indicates system performance. The gauge
is designed so that
The split BAT / ALT Master switch "BAT" side energizes the master
solenoid to provide
The circuit breakers automatically break the electrical circuit
if an overload should
Suction for the vacuum operated gyro instruments - the attitude
indicator and the
Static air and pitot pressure are supplied by the heated pitot
head under the left wing.
the instrument panel, two fuel pumps: a full time engine driven pump
and an electric pump,
transfer pump, selector panel, three quantity indicators, fuel flow
gauge and interconnecting
vent system.
18 gallons, almost all of which is usable. At the inboard rib near the lower
wing attach point is the
fuel pickup with a finger strainer. At the low point of each wing tank
is a quick drain. Inside
the tank near the filler cap is the vent / overflow tube. All tanks
and the fuel quantity
standpipes are interconnected by the vent system. The vents open to
outside air at each wingtip
and just aft of the firewall below the copilot's rudder pedals. The
main tank is between the
instrument panel and the firewall and has a capacity of 25 gallons,
all useable. The main tank
has a finger strainer at it's outlet.
valves, transfer pump and electric fuel pump are plumbed. Wing tank
fuel first flows through a
"LEFT, RIGHT, BOTH, OFF" selector and then to the "WING FUEL ROUTING"
selector. This selector
enables the pilot to route the fuel to the transfer pump to be pumped
into the main tank for
normal operation, or directly to the engine if desired.
problem with the main tank or it's quantity indicator, or possibly
for center of gravity
purposes. The main tank has an "ON, OFF" selector valve at it's outlet.
After fuel leaves the
selector panel, it flows through a gascolator / drain at the lower
left rear of the engine
compartment, the electric fuel pump, the engine driven fuel pump and
then into the fuel
injector.
probes from
Sky
Sports
® (now sold by Aircraft Spruce).
The main tank's probe in addition to indicating tank quantity, has a calibrated
sensor that triggers the transfer pump relay to activate the transfer pump
(if armed) when the main
tank quantity drops to three fourths full. The transfer pump switch
light will illuminate when
the transfer pump is operating. The transfer pump and it's relay are
located under the copilot's
floorboard.
pilot's outboard knee.
Fuel System Schematic
Photo of fuel panel
ELECTRICAL SYSTEM
12 volt 45 ampere alternator, regulator and 35 ampere hour battery to
produce electrical power.
The battery is located in a sealed box aft of the baggage compartment.
On the right side of the
fuselage near the battery is an external power receptacle enabling
the use of an automotive
battery or external battery charger assist for starting or charging.
The aircraft Master
Switch must be on for the external power relay to be energized to provide
power to the aircraft
battery and electrical system.
normal operation is indicated with both needles at or above level.
Charging
is indicated by a
positive ammeter reading and a voltage between 13 and 14.5 volts.
power to the main bus and lower row of circuit breakers. The "ALT"
side of the switch energizes
the alternator field turning the alternator on to enable it to recharge
the battery. The AVIONICS
MASTER switch / circuit breaker energizes the upper row of circuit
breakers providing power to
the avionics. This switch is normally off for engine start. The engine
starter solenoid is
located near the base of the copilot's control stick and is activated
by the magneto key switch.
occur. To reset the circuit breaker simply push in the reset button.
It may be necessary to
allow approximately two minutes for cooling before resetting a circuit
breaker. Corrective
action should be taken in the event of continual circuit breaker popping
or a circuit breaker
that will not stay reset. It is possible to manually trip a breaker
by pulling out on the reset
button.
The alternator is an Air-Tec (Hitachi) Model AM-0053R 45 amp.
The regulator is a V1200 voltage regulator with overvoltage protection,
also from Air-Tec Inc. Orlando, FL (800) 366-4746. Owner: Dick Waters.
Electrical System Schematic
Current schematic with alternator
Former schematic with generator
VACUUM SYSTEM
heading indicator is supplied by an engine driven vacuum pump. Air
is drawn into the central
air filter located behind the airspeed indicator, drawn through the
two instruments, through an
adjustable vacuum regulator located on the firewall forward of the
copilot's rudder pedals to
the vacuum pump. Suction is indicated on the suction gauge located
immediately beneath the
vacuum operated instruments. Normal operating range is 4.8 to 5.1 inches
of mercury.
Vacuum System Schematic
PITOT and STATIC SYSTEM
Pitot pressure is provided to the airspeed indicator and static pressure
is provided to the
airspeed indicator, vertical speed indicator and encoding altimeter.
Pitot / Static System Schematic
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